On a roll here UPDATED

Whew. another post so soon, I had another day at the garage again and wanted to present my fruit of work.

I begun to make shields for the amps in the trunk. The trunk is going to be: subwoofer in the back middle, put some aluminium sheet in the back seat, into which I'll bolt my amps and gear. On top of them, to both sides of the subwoofer, I will make a "window" from wood & acryl & aluminium frame I have laying around, to protect the amps and wiring from any untied cargo I might be driving with.

So here's most of the materials already cut, I will frame the plastic with aluminium rail I have in the pic, and THAT frame will be attached to a wooden frame. Note, the green color in the plastic is just the protective film, its crystal clear underneath. :)

Aand here they are , waiting for decoration. I decided to go with carbon fibre tape I found in Biltema. It was 17€ for something like 170cm X 60cm, so it's pretty cheap, easy to work with and looks&feels very nice. The 3M brand is still better though, it just costs like 4 times smore, so not my cup of tea. I wouldn't use this tape on the exterior surfaces though.

I like. Now I need some corner brackets so I can screw & glue the pieces together and work the attachment points.

Again some product placement, I used this spray glue from Motonet (16e / can) to glue the deafening material to the plywood. Works like a charm, recommend. Also recommend not buying the cheapo glue as I heard even some of the best (most expensive) of spray glue/s aren't really that good. This one did the job for me, so no regrets.

Yep. Now I'm totally broke for the month again, so I might not be able to go on until I make more money. Also we're visiting NYC next week, so chances are there's not much to tell for a while.

Turns out the inspection date of the car is due tomorrow, so I'm not sure if I should drive it this year or not.  Probably I will end up putting it together soon and inspecting it, driving until my summer vacation and then start working on it early, but not sure at this point. Since the car is essentially the same it was last year it's not a must-thing this summer.



UPDATE:

I managed to buy some more time at the garage and made some progress with these, just wanted to post the pics;

Here's the frames together, I still need to drill big holes in the corners for attachments, thumbs up I don't fuck up at this point :D

I begun to cover the trunk bits with the fabric I previously showed you, here's a pic of the progress. I also used spray glue. The color is spot on in my opinion.

Just managed to get the other piece done before I had to rush off, looks nice eh? First time doing anything like this, so I'm happy with it. Only mistake is that some of the screw ends are visible through the fabric on top side, but can't be bothered.

 Alrightey, now I won't be back for a few weeks, got places to go. :) Take care!

---->

Well I had a day for the Probe and made some progress, I begun doing the trunk stuff at this point.

I'm making a new floor from plywood to the trunk, to support the weight. The stock is basicly a cardboard piece that covers one third of the trunk area, so that was useless.

I'm doing it in two pieces, so it'll fit in and also I'm putting hinges so I can lift up the front piece to access the spare wheel well. I don't know if you can actually lift off the wheel through there, but I'm not going to

Here I'm cutting out the template from cardboard;

 The back seat is covered with the old deafening mat, I'm reusing that between the body and plywood.

 And this is the end product of the days work, fits perfect (after making adjustments over and over)

 This is how the front section flips up after I get the hinges, you can also see the frames I put for strengthening the structure.

 Also, I finished early so I put the dash stuff back together. Goddamn weak plastic, it is very likely the last time it can be removed/installed, over half of the screw connections are broken and gone, so it's all put together with glue and about five screws.  I wish we had more Probes in this country, so I could get myself new bits from a scrap yard, but unfortunately there's no such thing.

Nice to have the LEDs in the buttons working again, we'll see how long they last this time! Also, the clocks new as you may remember. :)

 So that's that, I just bought more stuff to continue the work in the trunk, I'm expecting to go there next Wednesday. After I'm done with the trunk, I might drive the Probe a bit, since after that I need to remove all the panels and carpets, meaning no more driivng a few months, in which time the summer will be over.
Just started her up again, runs like a champ still :)

Well I'll get back to you ASAP!

Gatherer/hunter

Heyhey, it's been a while. I've been superbusy since our fleet of cars has completely renewed, except of course for the Probe. So there's been a lot of stuff and also I've made a few jobs for my friends here and there, only got like 2-3 days on the Probe since last post. Also we dropped by Rome and are heading to NYC next month, which is eating the crumbs of Probe's sad little budget but especially since we won't have access to cheap flight tickets anymore after next month, it's well worth it & justified.

I've been able to gather necessary stuff for the Probe quite a lot, should keep me busy for a month or so, so I guess I could show you what I got so far.

Most of the RPi stuff is here at last, still missing a few bits. Here's the Raspberry, Numpad for working it, USB hub for sticks and stuff, a new welding station I found and a breadboard so I can try out a electric schematic I've made. I want the Raspberry to automatically detect when the key is turned off and turn itself off automatically, and since it's a PC it needs to go to shutdown on itself as well. Well that's pretty much solved, just need the bits and pieces.

Also there's a amplifier wiring kit, still missing a lot of cabling but that was the only real money hole there.

Actually got this stuff earlier, there's Raspberry stuff mostly. Also a DVB-T digibox I got since I wanted a radio for my car and the ad said it had one; turns out it has only the digital radio DAB which is useless in Finland. Also, I discovered a normal digibox doesn't work well when the car is moving, so it's not going in after all, shame. Oh well only 20€ for a recording digibox, thank you anyway China. :D
 

Just today I got some carpet for the floor and trunk. Swheeeet! It's actually a bit more tinted to red wine than what it looks like in the picture, but I think it's still red rather than burgundy so I'm cool. At least it's not orangeish.

Here's my paps power tools and some wood I finally got my hands on. Now I can start building the trunk rig and new floor panel. That should be the next project.

Also, some pics of things I've been working on;

This is a 230V AC --> 12V DC power supply custom install I made so I can try all the LEDs and gadgets before putting them in the car. Girlfriend approved it in the house. ;)


Also here's the paint operation I finished a while back for my friends car fender, it turned out to be probably the best paint job I've ever done so I wanted to share it with you. Near flawless, even though I had to do it with aerosol and in our dusty and dark garage.

So that's that. As you might see, I'm not even in the middle point so might be that I won't drive the Probe this summer, but I don't think I want to either, not without the interior done. Because it would be pretty easy to wrap it up now and just drive for the summer, but I think I'll rather keep working on it. The budgets tight as you know so it's taking a long long time to get things done..

But we'll get there eventually!

Expect some work pics next time.

Bit by bit

Another day spent at the garage, doing the stuff I've already bought parts for.

I put new LEDs in the place of the old ones, to all the buttons in the steering column frame. Sadly, as I thought the new ones are just as white as the old ones were, I'd preferred them to be a bit blue because all the other led lights in the car are so as well. Oh well, LEDs have come a long way in the last few years, you just don't see blue tinted whites out there that much.

You can see the white glow on the bottom side of the pic, didn't bother with that photo too much as you've seen them before. :) I accidentally teared off a slice of copper film off the circuit board of one of the switches so reparing that took me pretty much whole day, but I did get something else done as well.

Here's the clock I've been storing for a while in my boxes, turns out it has a battery on the backside to keep time when not powered so it is actually a good clock for Probe! Ordered cheap from eBay, about 10$ if I remember correctly.

Here's the place for it. :) My Dremel is shot so I had to get creative with making the hole, we had some milling drill bits in the garage, I used them in a bench drill machine and moved the plastic with my hand, finished with file. :) For once I didn't screw up! ;)

Also, I took off the rear seat and we started tearing it up, my love decided she wanted to contribue and sew new fabrics for them. :) Niiiice. B)

So yeah, that's that, little by little. :) I purchased a Toyota Carina 2 1.6 for a hundred euros, that needs a bit fixing so it'll eat my time for a while but at the end of the day I'm expecting some profit from it so I might get some of the stuff Probe wants also. Perhaps soon you will have more bigger things to read about. :P

Yeah, keep it cool :)

Engineer with no hands

So, I've been spenting quite a lot of time at the garage lately. As you know, I'm in process of installing the screen.

You've probably seen my first two desings of anti thief measumerents,

Mark I, the flipping screen. I abandoned this idea when I removed the cover plates of the DIN holes. There is a big bracket inside, cutting it would compromise the strength of the assembly and I would have to replace all the relays and wiring inside. Not worth it.



Mark II, the screen in a box. The idea was that the screen was attached from the rear base, middle section, to the plate leaning against the box in the picture. With those rails, it would move in and out. Unfortunately, the finished product didn't surpass my quality check; the rail would get stuck, the box was too tight at the inside end and excess amount of force was needed to operate. NEXT!

At this point, I decided I was simply going to put the screen in the 2 DIN space, after trying it and seeing how good it looked there;


I wanted a cover plate to fool the thieves though, and there was a big gap between the body of the middle console and the frame of the screen. To this gap, I fabricated aluminium frames. I installed neodyne magnets inside the frames so that my new cover plate would just SNAP ON! ;)

I glued the magnets inside. In the other pic, you can see the tiny magnet easily holding a heavy screwdriver, so they're pretty powerful. :)

Here's the brackets installed,


















After rigging some aluminium plate to the inside of the din holes so I could screw the screen on, I went with Mark III and IV cover plates. I don't have pictures of those, as at this point I was getting quite frustrated and simply looking to get the job done.

Mark III was 2 DIN sized metal plates, joined with hinges from middle and held place with other hinges in the bottom. It would down and over itself in a neat pile. Or should've, but I didn't take into account that the hinges itself would raise the plate so much, that there would be big gaps all over, which would've looked stupid and not fool anybody. Besides, at this point, I found out that even the supermagnets couldn't do anything through 1,5mm of aluminium and 2mm of plastic. They barely held a small screw against the frame. So that was all for nothing.

Mark IV, I went back to basics. Just one simple 2 DIN size plate, hinged from bottom. It would be held up by a knob, which would be a switch. When you flipped the switch down, the plate would come down and the switch also powered the screen. This one I built and painted, but upon assembly I realized the screw heads holding the plate hinges to the frame of the screen, made it impossible for the hinges to close completely, leaving the plate open, now matter how I tried bending the plate, it just wouldn't look good.

So Mark V came around, just a plate, no hinges no nothing, a simple U rail to hold it in place. At this point I was almost ready to pick up the grinder and cut the screen in half.

Suddenly, I came to find out that the little guy living inside me, who couldn't cut a straight line with a saw in junior grades, hadn't gone anywhere. Trying to cut a 2 DIN size plate which would even seem straight turned out impossible. After wrecking 2 perfect pieces of aluminium and one steel plate I just fucking gave up. :D

I melted some plastic with a soldering iron to holes I drilled (it fucking worked!) It's not perfect for a first try out, but to me it looks a lot better than the holes. Needs some paint though. I later found out this is an actual practice and not a new invention by yours truly.

Now I'm totally out of money, need some more aluminium rail to get it back to how it was before I drilled a thousand holes, so I expect nothing great to happen in two weeks. I should be getting some deliveries, though. ;)

So hear ye thieves, come and steal, I'm insured. Maybe I should attach a price tag to the screen to keep the thieves away, after all, this screen only cost me like 30 euros.

I will avoid fabricating items from now on, thank you for the lesson. ;)

although, I've planned the Mark VI already...

Got some

Well it's been a while, I grief that I'm not progressinn with the Probe, but problem is, I am really dead short of buck. As some of you may have read, I've been to school for the last few months and will be until the end of the year to study to be an eletrician. So there's not a lot of money to spend on Probe this year.

However, I did some shopping and bought some wood for the brackets to the trunk, so I can start installing the woofer and amps there. I've also been building a rig for the screen, despite my previous plan I decided to go 1 DIN size rig so I can use the other DIN space for something nifty like a cup+drawer tray combo.

This is how it turned out;

Pretty nice, eh? Well it's garbage, the rails get stuck from time to time, there's not enough space in any direction so it's really tight to put the screen in. I wasted about 10 hours on designing and assembling this, as there were a lot of un foreseen problems along the way. Now I just decided to give up on it, I already wasted 30 euros on the block and if I really wanted it to work I'd have to find a bigger DIN size box and start over, as the box I have is a little too small at the bottom. In the end I would probably end up with a rig that gets stuck at some point in use causing a serious headache, which seems to be the trademark of Made in Mike's Garage.

So, fuck innovation, I've now switched to well known to work- style;

It simply looks good there don't it? :) Now I will have to rig up a cover plate to fool the thieves, as in Finland, it's essentially a guarantee to get your car robbed if you place a screen in plain sight. The screen is only hold by the piece of cardboard as of now, will attach it the next time I'm at the garage. I might engineer a pivot mechanism in the bottom as I remember that the screen didn't look that good when viewing from an angle.

After that's done, I will renew the LEDs in the steering column switches as the ones I installed before burnt up in a flash. Then I will start rigging up the stuff to the boot, can't wait to fuck it up! ;)

Screens here

Okay, I got the screen from e-ville.com yesterday, hooked it up to my DC adapter to make sure it's working, and hell yeah it is! Superdope. It's actually quite big as well, the frame is 2 DIN sized, so that's nice. The contrast of the screen doesn't work when you look at it a big angle, and the resolution could be better, but for the price (35€) it's magnificent. I don't need any better than that with my XBMC XBox.

So looks like I'm getting my to my goals here; all my music (over 10 GB), whole seasons of series and movies, hundreds of games and all that for the price of less than a regular Pioneer deck. Successs!

I was bored one day so I drew in some 3d plans on how to hide this baby from the thieves. ;) Unfortunately the frame is rather good option as well, it fits in the hole in my dash just perfect... Will have to consider these.

So check out later this winter when I install it!
 

Also, I've been superbusy changing engine to my winter/daily driver Fiat, bought it with a tiny leak in the head and it just grew bigger quite quickly, so I got my hands on a used engine for quite a bargain, 190€.

Brothers from another mother, left one is the supposedly properly working engine.

Fingers crossed it works, I'm on day 5 and it should be ready tomorrow. Very educating experience, never took an engine out of the bay, or worked with clutches, driveshafts and clutches. Also a super pain in the ass.